510x510 HERKULES X / Herkules
It's no longer on sale
| mm | 0° | 45° | 60° | -45° | -60° |  |
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|---|---|---|---|---|---|---|---|
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510 | x | x | x | x | x | x |
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510 | x | x | x | x | x | x |
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510x530 | x | x | x | x | 500x450 |
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|---|---|---|---|---|
| 3x400V | 7,5 | 15-80 | 6060x54x1,6 | 3750 |
| Lmin | Lmax | Bmin | Bmax | Hmin | Hmax | V |
|---|---|---|---|---|---|---|
| 3400 | 3400 | 1500 | 1500 | 2200 | 2600 | 810 |
Highly productive semi-automatic, hydraulically manipulated two column band saw machine. Our offer suitable for cutting of the most problematic materials. This machine has a very massive construction and the arm is 25 deg. sloped. These characteristics together with the planet drive and with the blade of 54 mm high ensure the maximum possible efficiency. The machine is designed for vertical cuts. It is suitable for serial production in industrial premises. Thanks to its robust construction enables to cut wide range of materials including stainless stells and tool steels both profiles and full materials.
Control systém:
Machine is equipped with programmable PLC SIEMENS SIMATIC S7-1200. Blade drive, bow movements and feeder movements are controled by SIEMENS technology.
The coloured touch screen HMI SIEMENS TP 700 COMFORT enables easy communication with an operator. It shows working conditions (blade speed, moving to the cut, cutting parameters etc.)
The machine enables to work with two modes:
SEMIAUTOMATIC CYCLE: The machine cuts the material immediatelly in a semiautomatic mode. The operator uses the feeder of the machine for the manipulation with the material and for the exact feed of the material into the cutting zone. The movement of the feeder is realized by manual buttons or by GTO function. After starting GTO function the operator sets the position of the feeder, presses START button and feeder goes to the set position.
AUTOMATIC CYCLE: the feeder feeds the material according to the set programm. The operator sets the cutting programm, machine realizes these programms, it is possible to make 200 different programms.The part of one programm is a complete setting of the cut: blade speed, feed speed, setting of an automatic regulation, setting of the hight of the bar to be cut, setting of the lenght of the bar, angles values and number of pieces. The lenght and number of pieces it is possible to set in 99 lines, the machine feeds differently set lenghts automatically. Control system shows the feasibility of the cutting by the drawings
RZP-2: cutting zones regulation. System enables to set of optimal shift speed (movement to cut) and blade speed in 5 different zones depending on blade position. An operator choose two ways of djustment: DEFENSIVE - suitable for cutting of very hard materials with carbide blades. The shift speed is slowed down on begining and ond end of cut. OFENSIVE - for productive cutting of solid round basrs. Shift speed and blade speed are raised on begining and end of the cut. It is a similar principle as ARP system. Anvantage is a possibility of blade speed regulation.
ARP = System of the automatic regulation of the cutting feed rate depending on the cutting resistance of the material or blunting the blade.
System offers two basic modes of ARP: BIMETAL and CARBIDE.
BIMETAL mode is suitable for optimalization of the cutting feed when cutting profiles by bimetal blades. The cutting feed is higher if the blade cuts sides of the profile. As the blade reaches the full material, the system reduces the cutting feed automatically so that teeth gap of the blade would not be filled.
CARBIDE mode is suitable for cutting of full bars. If the blade is old (blunt), loaded is the cutting feed reduced Reaction time is slower than in mode BIMETAL.
Cutting feed rate is regulated by control system leaded by servomotor, ball screw and KM nut enabling very precise feed rate. The operator sets in the program needed feed rate (mm/min) and the machine will set it up. Two basic regimes of automatic system regulation (ASR): ARP a RZP-2.
The control panel is placed in the tightening pulley cover. It is equipped with safety button, next buttons are for machine start and stop and other setting.
RTO function (rotate to position) with automatic setting of needed angle arm position.
Construction:
The machine is constructionaly designed in that way, so that it corresponds to extreme exertions in productive conditions. Massive construction enables using of carbid blades comfortably.
The arm of machine with columns situated as near the clamping vice as possible minimizes vibrations and enables max. cutting performance.
The arm of the machine is robust, heavy weldment and it is designed so that a toughtness and a precision of cut was ensured.
The arm moves along two columns using a four row linear leading with a high loading capacity. Arm movement using two hydraulic cylinders.
The robust steel pulleys sloped of 25 degrees regarding the level of the cut. Thanks to sloped arm the twist of the blade is eliminated and these is possibility to bring the blade closer to the minimal distance from the linear leading on columns. This arrangement eliminates vibrations and enables the max. cutting performance of the machine.
Upper position automatically using of incremental sensor for measuring of a position above material. Upper cutting position of frame is detected automaticaly using control system after setting of the size parameters of cutted material, or after pressing of button.
Down position using adjusting stop and microswitch. After reaching of bottom position arm goes to upper position automatically.
Vice is robust steel weldments.
Main vice with divided jaw that clamps the material in front of as well as behind the cut. The jaws allow a safe grip.The optimalization of the chip movement through the fixed jaw directly to the chip extractor.
Jaws of the main vice move on two rails of linear leading using hydraulic cylinder. One jaw is longstroke (the movement by longstroke hydraulic cylinder), one is fixed.
Regulation valves for setting a vice pressure in hydraulic system.
Basic equipment of machine:
The blade leading in guides with hardmetal plates and leading bearings and along cast iron pulleys.
There is a guide situated on the firm beam on the drive side. On the tightening side there is the guide situated on the moving beam.
The guide beams of the blade are adjustable in the whole working range. A giude moving is connected with a vice-jaw movement so that to achieve the minimum distance of the guide and material. That is why it is not neccessary to set the position manually.
The guide beam of the blade is placed in linear rails (2 linear rails and 4 bearings) with high bearing capacity.
The saw-band is equipped with a guard, which protects the operator from millings and cutting emulsion.
Machine has hydraulic band tightening.
Automatic indication of blade tension.
A cleaning brush is driven by an electroengine and ensures perfect cleaning of a blade.
There is a planet gear box drive and a three-phase electroengine, a fluent regulation of a blade speed by a frequency converter for a fluent change of blade speed.
The cooling system for emulsion, leaded to the guides of the blade and by LocLine system directly to the cut groove.
Massive base with a tank for chips and with chip extractors. Base is designed for manipulation manipulation with machine by crane.
Indication of blade tightening and opening of the cover.
Controlling 24 V.
Maschine is equipped with hydraulic system which controles all functions of that maschine. It pushes the arm to cut, pulls up the arm and opens and closes vices.
Basic equipment of machine:
Chip extractor
Lighting of workink space.
Band saw blade.
Set of spanners for common service.
Manual instructions in eletronic form (CD).
Operating cycle:
After starting the machine, vices are clamped automatically, cut is made by selected cutting speed, in the end position microswitch is on, arm goes to selected upper position and vices open automatically. The operator only handles material.
| Code | Description | Type | |
|---|---|---|---|
| SIEMENS HMI 7" | Controling system SIEMENS with display 7". | ST | |
| PCP | One year subscription for external machine programming (for Siemens control system) using www server. | O | |
| BLUEBOX | Router for remote saw service. | O | |
| CDC | Basic library with cutting parameters, operator inputs the material informations (dimensions, type, quality) Automatical setting of cutting parameters. Operator set only information about quality and dimension of material. | ST | |
 | 510-DPP | Automatic end stop of the upper position. | ST |
| NPH | Hydraulic tension of band. | ST | |
| LED | Lighting of workink space. | ST | |
 | 510-VTT | Worm chip extractor for long chips (stainless-chips), includedd 1 pc of BOX-TRI. | ST |
| HPV | Solution of moving guides of band together with jaws of the vice. | ST | |
| PEGAS ASR | ASR = Automatic cutting feed regulation based on set parameters. | ST | |
| RTS | Regulation press of vice. | ST | |
| ECK | Cleaning brush of blade driven actively by motor. | ST | |
 | 510-KKR | Check of cut perpendicularity. | OP |
| BOX-PCS | Box for cutted pieces with emulsion draining to the waterproof tank. | O | |
| BOX-TRI | Box for the chips with emulsion draining to the waterproof tank. | O | |
| BOX-TAH | Tool for manipulation with BOX-PCS and BOX-TRI. | O | |
| 500-HP | Hydraulical upper vice. Hydraulic upper clamping tighten the material in vertical sense by the hydraulic cylinder. With this option is impossible use standard equipment 510-DPP! | O | |
| MINI LUBE 54 | Wasteless lubricating system – 2 pumps, for blade 54 mm. Instead of emulsion cooling, specially for cutting profiles and non-ferrous metals, necessary supply of pressed air 6 Atm. | OP | |
| LASER LINE | Laser indicator of cut position. | OP | |
| 510 - QPARTS | Set of easy worn away spare parts : | O | |
| 510-SET M42 | Set of 10 blades in M42 quality – with customer’s choice of teeth. 6060x54x1,6 | O | |
| 510-SET M51/10 | Set of 10 blades in M51 quality – with customer’s choice of teeth. 6060x54x1,6 | O | |
| 510-NAV | Manual instruction – printed version. | O | |
| 500-RDP 1000/620 | Special input roller conveyor, with a gutter which prevents leakage of emulsion on the floor. Lenght 1000 mm, width of cylinders 620 mm, 6 rollers, capacity 1700kg/m. There si also one piece of vertical roller 500-RBR. | O | |
| 500-RDP 2000/620 | Special input robust connecting conveyor with a gutter which prevents leakage of emulsion on the floor. Lenght 2000 mm, width of cylinders 620 mm, 5 rollers, capacity 1700 kg/m. Specific position of the legs, by able assambled directly on the saw 510x510 Herkules X. There si also one piece of vertical roller 500-RBR. | O | |
| 500-RDZ 1000/620 | Special output roller table, with a gutter which prevents leakage of emulsion on the floor. Lenght 1000 mm, width of cylinders 620 mm, 6 rollers, capacity 1700 kg/m. | O | |
| RDT 1000/620 | Robust roller conveyor with coolant gutter. Length 1000 mm, width of cylinders 620 mm, 3 rollers, it is possible to put them for RDR or RDL, capacity 2500 kg/m. | O | |
| RDT 2000/620 | Robust roller conveyor with coolant gutter. Length 2000 mm, width of cylinders 620 mm, 5 rollers, it is possible to put them for RDR or RDL ,capacity 2500 kg/m. | O | |
| RDM 2000/620 | Input or output robust roller conveyor with driven rollers. Driving by electric engine, worm gearbox and converter. By chain are driving cylinders. Width of cylinders 620 mm, length 2000 mm, capacity 2500 kg/m. | O | |
 | 500-RDML 2000/620 | Input or output robust roller table with driven rollers. Driving from RDM throught chain. Width of cylinders 620 mm, length 2000 mm, capacity 1700 kg/m. Impossibile use for automatical saws CNC !!! | O |
| VZM-620 | The cylinder of rollertable, which is driven by electroengine, with 620 mm, is able to lift the material hydraulically above the level of other rollers. It is solution for later assembly to the standard rollertable RDT insta 2pcs of original cylinders. Control of the roller is independent on the controlling of the machine, the roller has its own controlling panel. | O | |
 | 500-RDH | Independent movable cylinder, adjustable height, capacity 1000kg. | O |
| V-620 | Roller of roller table RDT put into gap. | O | |
| 500-V-P | Cylinder (full material 620 mm length). Additional charge for nitriding of 1 cylinder. | O | |
| 500-RBR | Side support fixed cylinder, height 280 mm, diameter 87 mm with its own frame, mounted to roller tables RDT. | O | |
| 500-RBRS | Side adjustable roller, with its own steel frame, and with the movable leading 620 mm, fixed by 2 pcs of T-nuts. Height 280 mm, diameter 87 mm. | O | |
| 510-TDT 1000/570 | Input or output extra robust roller table. Lenght 1000 mm, width of cylinders 570 mm, 3 rollers. Bearing capacity 2000 kg/m. Cylinders with surfacing – hardness 55 HRc. | O | |
| 510-TDT 2000/570 | Input or output extra robust roller table. Lenght 2000 mm, width of cylinders 570 mm, 6 rollers. Bearing capacity 2000 kg/m. One vertical roller RBR is a piece of equipment of the roller conveyor. Cylinders with surfacing – hardness 55 HRc. | O | |
| 510-TDM 2000/570 | Input or output extra robust roller table with the drive. Driving by electrical engine, vorm gearbox and inverter. Lenght 2000 mm, width of cylinders 570 mm, 6 rollers. Bearing capacity 2000 kg/m. One vertical roller RBR is a piece of equipment of the roller conveyor. Cylinders with surfacing – hardness 55 HRc. | O | |
| 510-TDML 2000/570 | Extra robust lengthening 2 m segment with driven rollers, assembled to TDM 2000/1000. Lenght 2000 mm, width of cylinders 570 mm, 6 rollers. Bearing capacity 2000 kg/m. One vertical roller RBR is a piece of equipment of the roller conveyor. Cylinders with surfacing – hardness 55 HRc. | O | |
| 510-TDT-RBR | Side fixed roller, height 650 mm with its own steel frame. | O | |
| 510-TDT-RBRS | Side adjustable roller, height 650 mm with its own steel frame, and with the movable leading, fixed by 2 pcs. of T-nuts. | O | |
| 510 V-TDT | Roller of roller table RDT pasted into gap. | O | |
 | OZP | Mechanical fixed stop with ruler and scale line 2 meters long. INPOSIBLE ASSAMBLE ON VD1 ROLLERTABLES. | O |
 | OZP-D | Mechanical fixed stop with digital display 2 meters long. INPOSIBLE ASSAMBLE ON VD1 ROLLERTABLES. | O |
 | OZS | Electromechanical stop working with RDM roller table. It has two contacts. When material switches the first contact, RDM slows down, after switching the second contact, RDM stops. Works only with OZS-L. | O |
 | OZS-D | Electromechanical stop working with RDM roller table. It has two contacts. When material switches on the first contact, RDM slows down, after switching on the second contact, RDM stops. | O |
| OZP-L-RDZ | Measuring system rail for OZP mounted on FIRST roller table. | O | |
| OZP-LE-RDZ | Measuring system rail for OZP mounted on FIRST AND EITHER LAST roller table. | O | |
| OZD-L-RDZ | Measuring system for OZD mounted on FIRST roller table. | O | |
| OZD-LE-RDZ | Measuring system for OZD mounted on FIRST AND EITHER LAST roller table. | O | |
| OZS-L-RDZ | Measuring system for OZS mounted on FIRST roller table. | O | |
| OZS-LE-RDZ | Measuring system for OZS mounted on FIRST AND EITHER LAST roller table. | O | |
| OZSD-L-RDZ | Measuring system for OZS-D mounted on FIRST roller table. | O | |
| OZSD-LE-RDZ | Measuring system for OZS-D mounted on FIRST AND EITHER LAST roller table. | O | |
| OZP-L 1000 | Measuring system rail for OZP mounted on 1 m roller table. | O | |
 | OZP-L 2000 | 2 meters long extension of OZP. | O |
| OZP-LE 1000 | Measuring system rail for OZP mounted on LAST 1 m roller table in the setup. | O | |
| OZP-LE 2000 | Measuring system rail for OZP mounted on LAST 2m roller table in the setup. | O | |
| OZD-L 1000 | Measuring system for OZD mounted on 1 m roller table. | O | |
 | OZD-L 2000 | 2 meters long extension of OZD. | O |
| OZD-LE 1000 | Measuring system for OZD mounted on LAST 1 m roller table in the setup. | O | |
| OZD-LE 2000 | Measuring system for OZD mounted on LAST 2 m roller table in the setup. | O | |
| OZS-L 1000 | Measuring system for OZS mounted on 1 m roller table. | O | |
| OZS-L 2000 | Measuring system for OZS mounted on 2 m roller table. | O | |
| OZS-LE 1000 | Measuring system for OZS mounted on LAST 1 m roller table in the setup. | O | |
| OZS-LE 2000 | Measuring system for OZS mounted on LAST 2 m roller table in the setup. | O | |
| OZSD-L 1000 | Measuring system for OZS-D mounted on 1 m roller table. | O | |
| OZSD-L 2000 | Measuring system for OZS-D mounted on 2 m roller table. | O | |
| OZSD-LE 1000 | Measuring system for OZS-D mounted on LAST 1 m roller table in the setup. | O | |
| OZSD-LE 2000 | Measuring system for OZS-D mounted on LAST 2 m roller table in the setup. | O |
Tech. data NO241 are valid on 1.1.2024. Producer has the right to make changes of technical data.
Values contained on this page are only for information purposes. This information is not an offer and is not a public promise. This indicative offer does not give right to close a contract. The only guiding document for the contract is a valid price list.
